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Electronics Manufacturing

We’re all fascinated by the latest gadgets that hit the stores. But what few realize is how competitive electronic manufacturing – the industry that makes this magic happen – actually is.

You should not buy an X-ray machine simply to take images of your assemblies. Why? Because that will make the X-ray machine a cost center – and you’ll have a hard time justifying it.

You should, however, buy a TruView™ X-ray system to inspect your process. You need to use the machine as a critical tool to understand how to fix or improve your manufacturing line. Give us a call if you have doubts on how to make your TruView™ X-ray investment into a profit center.

Inspect your process, not your boards!

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Reels of components are regularly mis-labelled and sold at a greater value than they should be. Dummy components, memory chips with less storage, and even simple capacitors are all being sold as counterfeit on the market. Quickly X-ray every component components on a reel with a TruView Prime R.

Knowing exactly how many components you have eliminates downtime due to shortages, costly overstocking, and the need to guess your attrition rate. The TruView Parts Counter AI is so easy and can be integrated into your MRP so you’ll always have an up-to-date count, so you won’t need to spend weeks on your annual inventory either.

The solder joints on bottom-terminated components such as BGAs and QFNs are largely hidden from even the best microscopes. TruViewTM X-ray inspection can see through the component to see the solder pads and voiding hidden beneath it.

Through hole via, or barrel, fill is critical for electrical connection as well as mechanical strength. With TruViewTM X-ray systems, you can see into the barrel or have them automatically measured for pass/fail analysis.

There isn’t much more reassuring on a high-reliability product than to have a final X-ray inspection of the product to verify that all the parts are where they should be. Confirming orientation of a needle, the right number of coils on a spring, or the proper amount of fill in a vial are all crucial.

LEDs are great, but voids can turn great, faithful products into unreliable components with a shorter lifespan than an incandescent bulb. Trust a TruViewTM system to verify your voiding is within specifications.

Packaging of an integrated circuit is a very fine process. Once packaged, it is all invisible from an optical perspective. X-ray enables you to look through the resin at the die, lead frame, and wire bonds.

Making a strong and durable connection is critical for any system. Knowing that your pin connectors’ wells are full of solder gives you the confidence to deliver on the promises made to your customers. TruViewTM X-ray inspection will help you truly come through.

There are many layers to battery inspection. Depending on the battery type, resolving the layers themselves can be critical. The anode and cathode connections presence and alignment not only show pass/fail but also are signs of counterfeits.

Computed Tomography, or CT, is valuable tool for inspecting products in full 3D. The product is spun a full 360 degrees while hundreds or thousands of X-ray images are acquired. Powerful software then reconstructs a model that can be spun, sliced, and even printed with additive manufacturing.