TruCount™

Inventory Management Done Right

TruCount™

The TruCount™ is an advanced X-ray-based inventory management system, designed for fast and highly accurate electronic component counting. It features a sealed 80 kV X-ray tube, a flat panel detector (FPD) with a 430 x 430 mm inspection area, and an AI-powered counting algorithm ensuring 99.99% accuracy. With a counting speed of under 10 seconds per reel, it supports 7” to 17” tape & reels and can scan up to four 7” reels simultaneously. The system integrates seamlessly with MES, ERP, and WMS platforms for automated inventory tracking. Safety is prioritized with real-time radiation monitoring (<0.5 µSv/h), fingerprint access control, and an anti-pinch auto-door system.

TruCount X-ray component counter for electronic tape-and-reel inventory

X-Ray Component Counter for SMT Reel Inventory

TruCount™ uses X-ray imaging and AI-powered analysis to count electronic components inside tape-and-reel packaging without opening the reels. Designed for SMT inventory control, stockrooms, kitting, and production support, it counts 7-inch to 17-inch reels in under 10 seconds per reel and can process up to four 7-inch reels simultaneously. A 430 × 430 mm flat-panel detector and 80 kV sealed X-ray source support counting components as small as 01005 while helping teams reduce manual counting time and inventory discrepancies. Explore SMT and PCB X-ray inspection and Creative Electron software.

Specifications

X-ray Source: Sealed tube, 80 kV voltage, maximum 700 µA current, 30 µm focal spot size
Image Detector: Flat Panel Detector (FPD), 139 µm pixel size, 430 x 430 mm effective inspection area, 3072 x 3072 pixel matrix
Manipulator: Manual feeding method, auto-door with anti-pinch system
Sample Stage: Supports tape & reel sizes from 7” to 17”, maximum scan height ≤80mm, counts smallest component 01005
System Dimensions: 800(W) x 800(D) x 1900(H) mm
Power Requirements: AC 110~220 V, 50/60 Hz, maximum power consumption 1.5 kW
Radiation Safety: ≤0.5 µSv/h, real-time radiation monitoring, meets all international safety standards

Features

  • Ultra-Fast Component Counting
  • 99.99% Counting Accuracy
  • Seamless System Integration
  • Advanced X-Ray Imaging
  • Enhanced Safety Features
  • Smart Automation & AI

Questions about TruCount?

Automated Component Inventory with MES, ERP and WMS Integration

Connect X-ray component counting to inventory workflows through MES, ERP and WMS integration. TruCount combines AI-powered reel counting with automated inventory tracking to help electronics manufacturers, distributors, stockrooms, and kitting operations reconcile component quantities quickly and maintain more consistent inventory records.

The X-ray People™

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Thank You For Your Interest In Our TruView™ X-ray Products

Please describe your application with as much detail as possible. Our X-ray inspection experts will contact you shortly with a quote.

Whether you have $25k for a refurbished system or half a million dollars for a high-end, specialized system, we are here to help.

What You Get

  • A phone call from one of our X-ray inspection experts
  • A brief consultation (complementary sample inspection as needed)
  • Your X-ray inspection system quote

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Financing Available

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From X-Ray University

X-Ray Component Counting & Inventory Resources

Explore X-ray component counting, reel counting, bare-die counting, inventory automation, detector selection, source selection, and system-specification resources relevant to TruCount workflows.

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